Capabilities

Products Custom Made to Your Specification— On Time, Every Time.

MCL incorporates multiple Die Cutting, Laser Cutting, Adhesive Laminating, and other manufacturing techniques to produce products and materials that meet your specific requirements.

We convert all flexible materials from .0005” film to 4” thick foam, with or without adhesive.

Die Cutting – Solving your die cutting challenges with the touch of a button.

Materials Converted to Your Specifications:

  • Plastics
  • Foams
  • Foils
  • Rubbers
  • Adhesives
  • Tapes

MCL can die cut or kiss cut rolls up to 36” wide, or sheets up to 56” x 100”.

High Speed Precision Die Cutting & CNC Punching

Supplying high-speed, precision die-cut parts in individual, roll, or sheet form. Your most demanding requirements met with unparalleled advancements in tolerance control and versatility. 

Roll Fed Flat Bed Die Cutting

Continuous feed flat bed presses, roll or sheet fed, delivers parts on a roll or individually. With or without an adhesive.

Rotary Die Cutting

Permits tight process controls critical for in-line lamination, kiss cutting, and metal to metal cut parts.

Kiss Cutting

Multiple flat bed and rotary presses optimize a full range of kiss cutting applications.

Multiple laser systems support MCL’s commitment to provide prototypes through volume production of precision cut parts.

  • Systems software support through Autocad or Corell Draw
  • Tolerances meet or exceed industry standards
  • Multiple laser systems allow us to match process settings and conditions for a wide range of mono-layered products as well as multi-layered laminations
  • Parts can be supplied individually or in an array on carrier materials
  • Prototypes in as little as 1-2 days

Flexographic Narrow Web Printing

1-6 colors, up to 10″wide. Overlaminating films available, Wall Paper Patterns or Registration printing.

Media Includes the Following:

  • Paper or film face stock
  • Adhesives to meet specific application performance standards
  • Non-pressure sensitive materials, such as synthetics and paperboard

We offer Laminating, Slitting, and Sheeting processes to support our die cutting operation.  They serve as intermediate steps in final production of specified die cut parts. MCL also has the ability to perform Laminating, Slitting, and Sheeting as individual processes per your specifications, or by combining the processes interchangably to produce final products.

  • Spooling/Traverse Winding Services Available

MCL Assembly  services encompass multiple levels of inspection, finishing, tabbing, kit building and ultimately fullfillment. We use customer specifications for assembly, or develop our own process controls for assembly submitted to, and approved by the customer design staff.  Fulfillment can use MCL generated packing lists C of C’s, and other documentation or the customer can provide their own  packaging and documentation.

Some applications require materials to be bonded together in select areas.  MCL incorporates the processes best suited to the materials and for end use to achieve the desired results.

Processes Include the Following:

  • Standard Heat Sealing
  • Ultrasonic Welding/Sealing
  • Multi-layer Lamination
  • Adhesive Coating
  • Hot Stamping