Blog, Die Cutting
Clean Room Die Cutting – Learn Our Process and Capabilities
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Materials
Material Consulting and Converting
For over 35 years MCL has provided customers in industries including automotive, aerospace, biometrics, medical, and more with innovative material converting solutions. Our customers often approach us with a concept and then rely on our expertise to develop the ideal manufacturing process and choose the appropriate material. We provide rotary and flatbed die cutting, laser cutting, lamination, ultrasonic welding, kiss-cutting, and other services to transform raw materials into finished products. MCL partners with major manufacturers such as 3M, Avery Dennison, Dupont, MacTac, Pregis Polymask, Rogers, Sekisui, and Toray in order to match materials with our customers’ applications’ requirements. In addition to these manufacturers, we have partners capable of producing custom raw materials for specialized applications.
These resources enable us to manufacture parts with competitive pricing and expertise. We are also an ISO 9001: 2015 certified company, and we have maintained our certification for over 15 years.
Partners and Associations
Converting Services for Rubber, Plastic, Foam, Foil, and More
MCL’s familiarity with manufacturing parts from a wide variety of materials allows us to share expertise with customers that need raw material consulting. This knowledge also provides a high level of efficiency and precision when choosing the method of material conversion. Below is a list of material types and brands we commonly work with:
Adhesives & Tapes
- Silicone
- Acrylic
- Rubber
- Skin contact
- UHB
- Tapes
- Transfer and double coated
- Removable
Foams & Rubber
- Polyester
- Polyethylene
- Polyurethane
- Silicone
- Neoprene
- Poron
- EPDM
- PVC
- Viton®
- Santoprene®
- Hypalon®
- Butyl
- Polyether
- Vinyl Nitrile
- Buna-N®
Foils
- Aluminum
- Copper
- Lead
- Paper Laminations
- Poly Laminations
Plastics
- Acetate
- Mylar
- Lexan
- Polypropylene
- Polycarbonate
- Polyethylene
- Polystyrene
- Vinyl-PVC
- Metallized Films
- UHMW
- HDPE
- PEN
- PEEK
- Polyimide
- ABS
- Nylon
- Heat Sealable Films
- Dupont Teflon
- Acetal
- Dupont Delrin
- Metalized films
Specialty Products
- Non-Wovens
- Tyvek®
- Tedlar®
- Synthetic Papers
- Teslin®
- Teflon®
- UltraSuede
- 3M TufQuin
- 3M CeQuin
- 3M Vikuiti
- Beam splitters
- Light diffusers
- Polarizers
- Drafting film
- Corrugated plastics
- Formex
- Aramid paper
- Expanded foam
EMI Shielding / Insulation & Electrical
- Mylar®
- Nomex®
- Kapton®
- EMI/RFI Shielding
- Vulcanized fiber
- Fish paper
- Label papers
- Semi gloss
- Matte litho
- Thermal transfer
- Direct thermal
- Parchment
- Release liners
- Adhesive coated
- Synthetic
- Kimdura
- Polyart hop-sin
Equipment and Capabilities
MCL operates over 50 pieces of converting equipment, providing key process capabilities necessary to deliver parts that meet our customers’ requirements. We have invested in machinery with capabilities such as lasers, plotters and flatbed and rotary die cutting presses. MCL can produce simple and complex parts in small and large volumes to meet your converting needs. One of our machines – the Sysco Servo Press – allows us to serve customers requiring high volume continuous production. This state-of-the-art servo press produces complex, multi-layer components in a single pass, with extremely high accuracy. CCD cameras along with multiple web tension control, result in precision die-to-die registration and the ability to hold the tightest tolerances in the industry. The servo motor driven technology delivers seamless and accurate island placement and re-registration, kiss-cutting, and perforating. MCL is the first custom converter in the US with this rotary technology, giving our customers the advantage in high volume precision part manufacturing.
Turnkey Material Converting and Lamination Services
At MCL, we pride ourselves in our ability to provide solutions and to optimize the manufacturing process. Our equipment, team, and adherence to ISO 9001:2015 standards allow us to serve customers from any industry with innovative manufacturing solutions that save time and expense. MCL provides you with a complete package of converting services, making us the best candidate for turnkey manufacturing. In the early stages of a project, services like material consulting, engineering, and prototyping can help design a part that is manufacturable over the long term. Later in the project, our services of assembly, kitting, and fulfillment can consolidate the manufacturing process and provide shipped, market-ready products. MCL looks forward to helping you choose the right process to convert material into parts.
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